PCBA PCB Assembly Processing Capabilities
Our electronic printed circuit board assembly service could support our customers from prototype PCB assembly to big volume PCB assembly production. As a PCB assembly manufacturer, we aim to provide the highest possible quality electronic board assembly service at affordable prices in a quick lead time.
For more information about our manufacturing capabilities and factory, please click here.
| NO. | Items | PCBA PCB Assembly Processing Capabilities |
|---|---|---|
| 1 | Deliver Ability / Lead Time | Regular Prototype PCB Assembly (Less than 100 pcs): 24 hours |
| Low Volume PCBA Services (100-1000 pcs): 72 hours | ||
| Mid and High Volume PCBA(1000-10000+pcs): 3-5 Days, 5000 pcs per day Or According to Customer Demand in Accordance with the Agreed Quantity of Delivery | ||
| Notes: ①, Product Delivery Pass Rate:≥99%； ②, Product Delivery Time Starts Counting After Confirmation of Documents and Materials. | ||
| 2 | PCB Types | Rigid PCB |
| Flexible PCB | ||
| Rigid-flex PCB | ||
| single-sided PCB | ||
| Double-sided PCB | ||
| Multilayer PCB | ||
| 3 | PCB Specification | PCB Boards Smaller Than 30mm Need to be Panelized. |
| PCB Size: 50*50mm – 774*710mm | ||
| PCB Thickness: 0.3-6.5mm | ||
| Material: Rigid | Metal Core | FPC | ||
| Surface Finish: Lead / Lead-free HASL | ENIG | Immersion Silver | Immersion Tin | OSP | Plating Gold | Golden finger | ||
| 4 | PCB Shape | Any |
| 5 | Quantity | From Prototype to Big Volume, No MOQ |
| 6 | Quality Grade | IPC Class 2 | IPC Class 3 |
| 7 | Capacity | SMT SMD 5 Million Points/day, Plug-in Welding 500,000 Points/day, 50-100 Models/day |
| 8 | Special and Free Services | Free PCB Stencil |
| Free DFM and DFA Check | ||
| Free Tips to Reduce Assembly Cost (components cost-down, alternative recommendation, etc.) | ||
| Free PCB Panelization Service | ||
| Free Automated Optical Inspection (AOI) | ||
| Automated X-ray Inspection (AXI) | ||
| Electrical Test (including flying probe test) And Custom Test Requirements | ||
| First Article Inspection | ||
| Expedited PCBA Manufacturing Service | ||
| 9 | Assembly Services Types | Fast Prototype PCB Assembly Service |
| Quick Turn PCB Assembly | ||
| Low-Volume PCB Assembly | ||
| Mid-Volume PCB Assembly | ||
| High-Volume PCB Assembly | ||
| Turnkey PCB Assembly | ||
| Consignment PCB Assembly | ||
| LED PCB Assembly | ||
| Low-Cost PCB Assembly | ||
| Lead-Free PCB Assembly | ||
| Surface Mounted Technology PCB Assembly（SMT） | ||
| Double In-line Package (DIP) | ||
| Through-Hole Technology PCB Assembly (THT) | ||
| BGA PCB Assembly | ||
| Mixed Technology PCB Assembly | ||
| 10 | SMT Line | 8 Lines |
| 11 | Throwing Rate | Resistivity to Capacitance 0.3% | IC type without Throwing |
| 12 | Small Chips Size | 0201 |
| 13 | Wave Soldering | Yes |
| 14 | IC Burning & Programming | Yes |
| 15 | Solder Paste /Tin Wire / Tin Bar | We provide customers with lead-free and lead-free (RoHS-compliant) patch processing services. At the same time, we can also according to customer requirements, to provide different metal content of solder paste welding custom service. |
| 16 | PCBA Welding Type | We offer PCBA soldering services for Surface Mount, Plug-in post-soldering or both. Of course, double-sided patching is the most basic capability. |
| 17 | Parts Procurement | Full Turnkey (we provide all components) |
| Partial Turnkey (Customer provides the main components, and we provide the rest) | ||
| Kitted (Customer provides all components) | ||
| 18 | Component Types | SMT 0201 or larger |
| BGA 0.3mm pitch | ||
| QFP 0.3mm pitch | ||
| BGA X-ray inspected | ||
| Cable & wire | ||
| Conformal coating | ||
| 19 | SMT Parts Presentation | Bulk |
| Cut tape | ||
| Partial reel | ||
| Reel | ||
| Tube | ||
| Tray | ||
| 20 | SMT Components Package Type | SOP | SOT | QFN | QFP | BGA | Bonding… |
| 21 | Odd Parts: LED Resistor and capacitor networks Electrolytic capacitors Variable resistors and capacitors (pots) Sockets | Yes, But Only Assembly by Hand |
| 22 | Solder Types | Lead-free: RoHS Compliant |
| 23 | Stencils | Laser-cut Stainless Steel |
| 24 | Files Required For PCBA | Bill of materials/components (BOM, BOM file in Excel format for components sourcing and PCB assembly. It should include the basic information for each component: Reference Designators, Quantity, Manufacturer Part Number, Description, etc.), PCB (Gerber files and most PCB design format files), coordinate files) |
| 25 | Miscellaneous | IC programming | Custom Testing | Free DFM Checking | ICT | FCT |
| 26 | Inspection | Visual | X-ray analysis | 20X Microscope | Function | Fixture | AOI |
| 27 | Test Services | Before delivery, we will apply various test methods to the PCBA that has been placed or already installed: |
| IQC: incoming inspection; | ||
| IPQC: inspection during production; | ||
| Visual QC: routine quality inspection; | ||
| AOI: check the soldering effect of the solder paste, the chip component, the number of components or the polarity of the component; | ||
| X-Ray: check high-precision hidden PAD components such as BGA, QFN; | ||
| Functional test: According to the customer’s test procedures and steps, test functions and performance to ensure compliance with requirements。 | ||
| Aging test: According to the customer’s test procedures and steps, test functions and performance to ensure compliance with requirements。 | ||
| 28 | Rework | BGA Removal and replacement station SMT IR rework station Thru-hole rework station |
| 29 | Certificates | ISO9001 | IATF16949 |
